
The Vehicle Control Unit (VCU) is a highly powerful processing unit for customer-developed functions integrating a flexible logging device with high speed logging capability of up to 200 kHz.
The processing cores feature floating-point arithmetic and a high-end FPGA for ultimate performance and flexibility. The customer software development process is based on MATLAB/Simulink to significantly speed up algorithm development (automatic code and documentation generation).
It offers real time Ethernet functionality to exchange e.g. data used in control algorithms between devices (guaranteed latency time 1 ms).
This device comes with a basic software consisting of operating system, H/W-drivers and low-level functions like pin setup, diagnostics, etc. The customer can freely develop his own application software using the MATLAB/Simulink environment.
Features
- 667 MHz Dual Core Processor exclusively for customer code execution (MATLAB based)
- Identical, dedicated 667 MHz Dual Core Processor exclusively for logging purposes
- High Speed Logging 200 kHz of 6 analogue inputs (optional)
- Real time Ethernet SERCOS 3
- Event logging, Configurable pre-event logging
Functions
Processor for customer code | 667 MHz Dual Core |
Processor for logger | 667 MHz Dual Core |
Configurable math channels |
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User configurable CAN in/out messages |
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Sampling rate logger | 1 ms |
Optional: Sampling rate high speed logger | 5 µs |
Online data compression |
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Logging rate | Max. 500 kB/s |
Internal storage capacity | 6 GB |
LTE Ethernet telemetry support |
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RS232 interface for GPS |
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Technical Specifications
Mechanical Data
Size | 166 x 121 x 41 mm |
Weight | ≤ 660 g |
Protection classification | IP67 |
Operating temperature internal | -20 to 80°C |
3 motorsport connectors, 198 pins in total | |
Max. vibration | Vibration profile 1 (see Appendix or www.bosch-motorsport.com) |
Electrical Data
Supply voltage | 5 to 18 V |
Communication
3 Ethernet 100 Mbit |
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2 Realtime Ethernet SERCOS3 |
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4 CAN* |
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1 LIN |
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1 USB |
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1 RS232 interface for GPS |
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1 Time sync synchronization Ethernet | |
*can be enhanced by Upgrade I/O Package, see below |
Inputs
Analog channels | 20 |
Digital PWM inputs | 8 |
Digital PWM inputs | 4 |
Thermocouple | 4 universal |
Bosch Laptrigger | 1 |
TimeSync master and slave (specific to Bosch measurement system) | 1 |
Internal measurement | 1 ambient pressure 1 ECU temperature 20 supply voltage 20 supply current 1 battery voltage (external VCU supply) 1 external VCU supply current 4 HS output current |
Outputs
PWM High side | 2*; 7.5 A each, PWM, 50 Hz |
PWM low side | 4*; 2.2 A each, PWM, 10 kHz |
*can be enhanced by Upgrade I/O Package, see below |
Power Supplies
12 V, 400 mA each | 5* |
Switchable 5 V/12 V, 400 mA each | 5* |
Max overall current | 4 A on all 12 V 2 A on all 5 V |
Precision 12 V ± 1 % on the pin | |
Sensor ground | 20 |
*can be enhanced by Upgrade I/O Package, see below |
Adaptation and Documentation
Function documentation | Automatically created during code generation |
MatLab code generation | Support for customer own MatLab function development |
Software Tools (free download)
Data Analysis tool WinDarab 7 Free |
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System Configuration tool RaceCon | Logger configuration, calibration and online measurement |
USB Kit
Software license for USB-port unlocked | |
Rugged USB flash drive |
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Adapter cable to USB port |
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Adapter for wiring harness |
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Upgrade High Speed Logging Package
6 ANA | 0 to 5 V, 200 kHz logging rate |
Upgrade I/O Package
Communication |
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| 4 CAN |
Inputs |
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| 4 Analog channels |
| 4 Digital PWM inputs |
| 4 LVDT, 5 pin configuration, |
Outputs |
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| 4 “TTL” Digital output, 10 kHz, PWM, 250 mA each |
| 2 PWM High side; 7.5 A each, PWM, 50 Hz |
| 4 PWM Low side; 2.2 A each, PWM, 10 kHz |
Power Supplies |
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| 5 x12 V, 400 mA each |
| 5 switchable 5 V/12 V, 400 mA each |
* The tooth count differential between any two of the PWM inputs is available two measure e.g. shaft torsion.
Upgrade Real Time Ethernet
Enables the VCU to operate as a real time Ethernet master or slave. Guaranteed latency time of 1 ms. Ideal for time critical data transfer as needed in online control algorithms involving data from different devices. |
Upgrade CCP Master
Enables CCP master functionality to request data from foreign devices via CAN/CCP protocol. |
Connectors
LIVE (yellow) AS018-35PA |
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Mating connector AS618-35SA (not included) | F 02U 000 473-01 |
SENS-A (blue) AS018-35PB |
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Mating connector AS618-35SB (not included) | F 02U 000 474-01 |
SENS-B (red) AS018-35PN |
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Mating connector AS618-35SN (not included) | F 02U 000 472-01 |
Installation Notes
Inspection services recommended after 220 h or 2 years, no components to replace. |
Please remember that the mating connectors and the programming interface MSA-Box II are not included and must be ordered separately. |
Ordering Information
Vehicle Control Unit VCU
Order number: on request
Accessories
Breakout Box BOB MS 7
Order number: F 02U V02 293-01
Opening tool for shellsize 18
Order number: F 02U V01 394-01
USB Kit for C 70, DDU 9, DDU 10 and VCU
Order number: F 02U V02 214-01
Software Options
High Speed Logging Package
Order number: F 02U V02 779-01
I/0 Package
Order number: F 02U V02 777-01
Real Time Ethernet
Order number: F 02U V02 782-01
CCP_MASTER
Order number: F 02U V02 213-01