PowerBox PBX 190

The PowerBox is an intelligent control and distribution unit for the electric grid in a modern racing car, which is seamlessly integrated into the Bosch Motorsport system architecture. It is capable to replace all conventional relays, fuses and circuit breakers, simplifies wiring harnesses and provides diagnostic capabilities. The integrated PBX-software guarantees an easy programming of complex functions by intuitive handling.

Product Highlights

Features

250 A continuous current
52 outputs, 48 V high side switches
Ethernet, CAN and LIN communication
Precision current measurement
Easy programming of complex functions

Downloads

You will find SW recommendations for historic projects here.

Literature

Software

Product Details

Technical Specification

Mechanical Data
Mechanical Data Size	245 x 183 x 37 mm
Mechanical Data Weight	1,270 g
Mechanical Data Protection Classification	IP67
Mechanical Data Internal G-sensors
Mechanical Data Temp. range (at internal sensors)	-20 to 85°C
Mechanical Data Max. vibration	Vibration profile 1 (see Downloads)

Electrical Data
Electrical Data Supply voltage range	5 to 16 V
Electrical Data Current consumption	<1 A continuously
Electrical Data Maximum recommended output current	250 A continuously; >310 A peak current (2 s)

Inputs

18 x analog inputs (16 bit resolution) switchable pull-up resistors

Inputs

10 x digital inputs switchable pull-up/pull-down resistors

Sensor Supplies and Screens

2 x sensor supplies 5 V 400 mA with individual ground pin

Outputs

4 x high power channels up to 40 A (parallel up to 80 A)

Outputs

10 x high power channels up to 25 A

Outputs

26 x high power channels up to 15 A

Outputs

4 x high side channels up to 25 A, up to 48 V

Outputs

8 x multi-purpose outputs up to 15 A (low side, high side, push-pull, PWM; two output stages can be combined to form an H-bridge)

Software
Software Function development and calibration tool	Bosch Motorsport PBX Suite

Pin Configuration
Pin Configuration Connector X1: 37 Pins / 8STA62437SA
Pin Configuration Pin	Signal	Cont. [A]	Peak [A]
Pin Configuration A	HS_15A X1_A	15	100
Pin Configuration B	HS_15A X1_B	15	100
Pin Configuration C	HS_15A X1_C	15	100
Pin Configuration D	HS_15A X1_D	15	100
Pin Configuration E	HS_15A X1_E	15	100
Pin Configuration F	HS_15A X1_F	15	100
Pin Configuration G	HS_15A X1_G	15	100
Pin Configuration H	HS_15A X1_H	15	100
Pin Configuration J	HS_15A X1_J	15	100
Pin Configuration K	HS_15A X1_K	15	100
Pin Configuration L	HS_15A X1_L	15	100
Pin Configuration M	HS_15A X1_M	15	100
Pin Configuration N	HS_15A X1_N	15	100
Pin Configuration P	PWM_15A X1_P	15	60
Pin Configuration R	PWM_15A X1_R	15	60
Pin Configuration S	PWM_15A X1_S	15	60
Pin Configuration T	PWM_15A X1_T	15	60
Pin Configuration U	HS_15A X1_U	15	100
Pin Configuration V	HS_15A X1_V	15	100
Pin Configuration W	HS_15A X1_W	15	100
Pin Configuration X	HS_15A X1_X	15	100
Pin Configuration Y	HS_15A X1_Y	15	100
Pin Configuration Z	HS_15A X1_Z	15	100
Pin Configuration a	HS_15A X1_a	15	100
Pin Configuration b	HS_15A X1_b	15	100
Pin Configuration c	PWM_15A X1_c	15	60
Pin Configuration d	PWM_15A X1_d	15	60
Pin Configuration e	PWM_15A X1_e	15	60
Pin Configuration f	PWM_15A X1_f	15	60
Pin Configuration g	HS_15A X1_g	15	100
Pin Configuration h	HS_15A X1_h	15	100
Pin Configuration k	HS_15A X1_k	15	100
Pin Configuration m	HS_15A X1_m	15	100
Pin Configuration n	HS_15A X1_n	15	100
Pin Configuration p	Power KL31	15	-
Pin Configuration q	Power KL31	15	-
Pin Configuration r	Power KL31	15	-

Connector X2: 1 Pin / 8STA61201BN261
Connector X2: 1 Pin / 8STA61201BN261 Pin	Signal	Cont. [A]	Peak [A]
Connector X2: 1 Pin / 8STA61201BN261 1	Power Supply 12 V	200	240

Connector X3: 19 Pins / 8STA62419SN
Connector X3: 19 Pins / 8STA62419SN Pin	Signal	Cont. [A]	Peak [A]
Connector X3: 19 Pins / 8STA62419SN A	HS_25A X3_A	25	150
Connector X3: 19 Pins / 8STA62419SN B	HS_25A X3_B	25	150
Connector X3: 19 Pins / 8STA62419SN C	HS_25A X3_C	25	150
Connector X3: 19 Pins / 8STA62419SN D	HS_25A X3_D	25	150
Connector X3: 19 Pins / 8STA62419SN E	HS_25A X3_E	25	150
Connector X3: 19 Pins / 8STA62419SN F	HS_25A X3_F	25	150
Connector X3: 19 Pins / 8STA62419SN G + H	HS_40A X3_G_H	40	150
Connector X3: 19 Pins / 8STA62419SN J + T	HS_40A X3_J_T	40	150
Connector X3: 19 Pins / 8STA62419SN K + U	HS_40A X3_K_U	40	150
Connector X3: 19 Pins / 8STA62419SN L + N	HS_40A X3_L_N	40	150
Connector X3: 19 Pins / 8STA62419SN M	HS_25A X3_M	25	150
Connector X3: 19 Pins / 8STA62419SN P	HS_25A X3_P	25	150
Connector X3: 19 Pins / 8STA62419SN R	HS_25A X3_R	25	150
Connector X3: 19 Pins / 8STA62419SN S	HS_25A X3_S	25	150
Connector X3: 19 Pins / 8STA62419SN V	Power KL31	25	-

Connector X4: 6 Pins / 8STA61606SA
Connector X4: 6 Pins / 8STA61606SA Pin	Signal	Cont. [A]	Peak [A]
Connector X4: 6 Pins / 8STA61606SA A	HS48V_25A X4_A	25	50
Connector X4: 6 Pins / 8STA61606SA B	HS48V_25A X4_B	25	50
Connector X4: 6 Pins / 8STA61606SA C	HS48V_25A X4_C	25	50
Connector X4: 6 Pins / 8STA61606SA D	HS48V_25A X4_D	25	50
Connector X4: 6 Pins / 8STA61606SA E	Supply up to 48 V for X4	25	35
Connector X4: 6 Pins / 8STA61606SA F	Supply up to 48 V for X4	25	35

Connector X5: 66 Pins / 8STA6-18-35SN
Connector X5: 66 Pins / 8STA6-18-35SN Pin	Signal
Connector X5: 66 Pins / 8STA6-18-35SN 1	Analog Input X5_01	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 2	Analog Input X5_02	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 3	Analog Input X5_03	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 4	Analog Input X5_04	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 5	Analog Input X5_05	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 6	Analog Input X5_06	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 7	Analog Input X5_07	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 8	Analog Input X5_08	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 9	CAN 3 Interface Low-Level	Max. 1 Mbaud
Connector X5: 66 Pins / 8STA6-18-35SN 10	Analog Input X5_10	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 11	Analog Input X5_11	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 12	Analog Input X5_12	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 13	Digital Input X5_13	0 to 12 V, Pull-up, Pull-down
Connector X5: 66 Pins / 8STA6-18-35SN 14	Digital Input X5_14	0 to 12 V, Pull-up, Pull-down
Connector X5: 66 Pins / 8STA6-18-35SN 15	CAN 3 Interface High-Level	Max. 1 Mbaud
Connector X5: 66 Pins / 8STA6-18-35SN 16	LIN	Control of Bosch Motorsport LIN devices included. Support of other devices on request.
Connector X5: 66 Pins / 8STA6-18-35SN 17	Analog Input X5_17	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 18	Analog Input X5_18	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 19	DGND-fused	5 A
Connector X5: 66 Pins / 8STA6-18-35SN 20	DGND-fused	5 A
Connector X5: 66 Pins / 8STA6-18-35SN 21	Digital Input X5_21	0 to 12 V, Pull-up, Pull-down
Connector X5: 66 Pins / 8STA6-18-35SN 22	Digital Input X5_22	0 to 12 V, Pull-up, Pull-down
Connector X5: 66 Pins / 8STA6-18-35SN 23	do not connect (use for internal debugging)
Connector X5: 66 Pins / 8STA6-18-35SN 24	do not connect (use for internal debugging)
Connector X5: 66 Pins / 8STA6-18-35SN 25	do not connect (use for internal debugging)
Connector X5: 66 Pins / 8STA6-18-35SN 26	do not connect (use for internal debugging)
Connector X5: 66 Pins / 8STA6-18-35SN 27	Analog Input X5_27	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 28	Digital Input X5_28	0 to 12 V, Pull-up, Pull-down
Connector X5: 66 Pins / 8STA6-18-35SN 29	Digital Input X5_29	0 to 12 V, Pull-up, Pull-down
Connector X5: 66 Pins / 8STA6-18-35SN 30	Analog Input X5_30	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 31	KL31-fused
Connector X5: 66 Pins / 8STA6-18-35SN 32	do not connect (use for internal debugging)
Connector X5: 66 Pins / 8STA6-18-35SN 33	do not connect (use for internal debugging)
Connector X5: 66 Pins / 8STA6-18-35SN 34	do not connect (use for internal debugging)
Connector X5: 66 Pins / 8STA6-18-35SN 35	do not connect (use for internal debugging)
Connector X5: 66 Pins / 8STA6-18-35SN 36	Digital Input X5_36	0 to 12 V, Pull-up, Pull-down
Connector X5: 66 Pins / 8STA6-18-35SN 37	Digital Input X5_37	0 to 12 V, Pull-up, Pull-down
Connector X5: 66 Pins / 8STA6-18-35SN 38	Analog_Screen
Connector X5: 66 Pins / 8STA6-18-35SN 39	Analog Input X5_39	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 40	KL31-fused
Connector X5: 66 Pins / 8STA6-18-35SN 41	do not connect (use for internal debugging)
Connector X5: 66 Pins / 8STA6-18-35SN 42	do not connect (use for internal debugging)
Connector X5: 66 Pins / 8STA6-18-35SN 43	Digital Input X5_43	0 to 12 V, Pull-up, Pull-down
Connector X5: 66 Pins / 8STA6-18-35SN 44	Digital Input X5_44	0 to 12 V, Pull-up, Pull-down
Connector X5: 66 Pins / 8STA6-18-35SN 45	Sensor GND for X5_51	5 A
Connector X5: 66 Pins / 8STA6-18-35SN 46	Timesync
Connector X5: 66 Pins / 8STA6-18-35SN 47	COM_Screen
Connector X5: 66 Pins / 8STA6-18-35SN 48	CAN 1 Interface High-Level	Max. 1 Mbaud
Connector X5: 66 Pins / 8STA6-18-35SN 49	do not connect (use for internal debugging)
Connector X5: 66 Pins / 8STA6-18-35SN 50	do not connect (use for internal debugging)
Connector X5: 66 Pins / 8STA6-18-35SN 51	Powersupply_5V X5_51	400 mA
Connector X5: 66 Pins / 8STA6-18-35SN 52	Sensor GND for X5_58	5 A
Connector X5: 66 Pins / 8STA6-18-35SN 53	ETHERNET1 RXN	10/100 Mbps
Connector X5: 66 Pins / 8STA6-18-35SN 54	ETHERNET0 RXN	10/100 Mbps
Connector X5: 66 Pins / 8STA6-18-35SN 55	CAN 2 Interface Low-Level	Max. 1 Mbaud
Connector X5: 66 Pins / 8STA6-18-35SN 56	CAN 1 Interface Low-Level	Max. 1 Mbaud
Connector X5: 66 Pins / 8STA6-18-35SN 57	Analog Input X5_57	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 58	Powersupply_5V X5_58	400 mA
Connector X5: 66 Pins / 8STA6-18-35SN 59	ETHERNET1 RXP	10/100 Mbps
Connector X5: 66 Pins / 8STA6-18-35SN 60	ETHERNET1 TXN	10/100 Mbps
Connector X5: 66 Pins / 8STA6-18-35SN 61	ETHERNET0 TXN	10/100 Mbps
Connector X5: 66 Pins / 8STA6-18-35SN 62	CAN 2 Interface High-Level	Max. 1 Mbaud
Connector X5: 66 Pins / 8STA6-18-35SN 63	Analog Input X5_63	0 to 5 V, Pull-up
Connector X5: 66 Pins / 8STA6-18-35SN 64	ETHERNET1 TXP	10/100 Mbps
Connector X5: 66 Pins / 8STA6-18-35SN 65	ETHERNET0 RXP	10/100 Mbps
Connector X5: 66 Pins / 8STA6-18-35SN 66	ETHERNET0 TXP	10/100 Mbps

Dimensions

Further Information

Communication

3 x CAN
3 x CAN 2 x Ethernet
3 x CAN 1 x LIN, Control of Bosch Motorsport LIN devices included. Support of other devices on request.

Installation Notes

Inspection services recommended after 220 h or 2 years, no components to replace.

Ordering Information

PowerBox PBX 190
Order number: F02U.V02.626-04

Software Options

CCA Hardware Upgrade per device
Order number: F02U.V02.137-01

Accessories

Mating Connector X1
Order number: F02U.004.387-01

Mating Connector X2
Socket 25 mm²
Order number: F02U.B01.044-01

Mating Connector X2
Socket 35 mm²
Order number: F02U.B01.045-01

Mating Connector X3
Order number: F02U.004.386-01

Mating Connector X4
Order number: F02U.004.388-01

Mating Connector X5
Order number: F02U.000.472-02

Connector Opening Tool for Shellsize 24
Order number: F02U.V02.434-01

Breakout Box
Order number: F02U.V02.523-01

CAN Keypad CK-M12
Order number: F02U.V0U.328-04

Upgrades

CCA Hardware Upgrade per device

Provides the option to run customer developed software code on Bosch device

Legal Restrictions

Generally blocked are direct and indirect business involving high risk destinations, including Russia, Belarus, Cuba, Iran, North Korea, Syria, Libya, Afghanistan, and certain non-governmental controlled Ukrainian regions. This list may change as geopolitics evolve.