HP Injection Valve HDEV 6

The high-pressure fuel injector HDEV 6 is a component of a gasoline-direct fuel-injection system of an otto cycle engine. The HDEV 6 is arranged between the fuel rail and the combustion chamber in the cylinder head.

The function of the HDEV 6 is to meter the high-pressurized fuel and achieve a targeted atomized air and fuel mixture in a defined location in the combustion chamber.

It is an inward opening solenoid injector which is optimized regarding high mass flow, fast opening and closing, leading to a very stable linearity.

The benefit of this injector is a high spray variability concerning hole numbers, spray shape, and spray angles. Also, the flow rate can be defined in a wide range.

Bosch offers the spray targeting design according to the individual customer requirements and can support with additional services, e.g. CFD Simulation, State of the art Spray measurements, and further services.

If your application conditions will not match the listed performance data, please ask for consultancy at Bosch Motorsport. Bosch offers cost effective production HDEV 6 on request.

Downloads

Literature

Features

  • Flow rate at 100 bar: up to 1,640 g/min (n-heptane)
  • Max. 350 bar (higher on request)
  • Up to 20 holes
  • Spray angle 8 to 20°

Application

Application at 100 bar (typical)

308 to 1,640 g/min

Fuel input

Top-feed injector

Fuel

Gasoline

Operating pressure

Up to 350 bar (higher on request)

Operating temperature range

-40 to 130°C

Injector tip temperature range

-40 to 250°C

Fuel temperature range

-40 to 110°C (active)
-40 to 130°C (passive, hot soak)

Max. vibration

600 m/s²

Technical Specifications

Mechanical Data

Weight w/o wire

58 g (short)
63 to 102 g (long)

Diameter body

20.7 mm

Diameter nozzle

6 mm

Length

87 mm (short)
129 to 194 mm (long)

Flow rate at 100 bar (n-heptane)

up to 1,640 g/min

Number of holes

1 to 20 holes

Spray type

Single or Multi hole

Spray angle overall

110° (typical)

Spray angle single beam

8 to 20°

Static flow tolerance

±4 % (lower on request)

Dynamic flow tolerance

±6 % at ti = 1.5 ms

Leakage (hydraulic)

≤1.95 mm³/min at 23°C

Electrical Data

All listed electrical values are approximate and depend on the injector design.

Booster supply

65 V

Booster current

12 to 13 A

Power supply

12 V

Pick up current

5.3 A

Pick up time

600 μs

Hold power supply

12 V

Hold current

2.6 to 3.6 A

Coil resistance

1,830 mOhm (ambient temp.)

Connectors and Wires

Mating connector Compact

On request

Connector Jetronic (wire)

D261.205.288-01

Connector motorsport (wire)

On request

Pin 1

Pos

Pin 2

Gnd

Installation Notes

The injector must be supplied by a Bosch Motorsport ECU or Power Stage Unit (e.g. HPI 5 or HPI 1.16).

The injector can be cleaned (mechanically or chemically), if the tip will not be damaged. Do not use supersonic cleaning.

Ordering Information

HP Injection Valve HDEV 6

Order number: On request

Dimensions

 

Spray variations, further variations on request

Legal Restrictions

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